It has been a while since my last post. Nice weather means yard work.... Decaling on the C-47 is going slow. The decals are awful; I think that it is mostly their age but I have had a lot of cracking and the glue is leaving smudges. I gave up on the SoluSol and have just been using SoluSet to finish them off.
On the brighter side; I decided on my next project; I picked up a couple Academy Nieuport 17 kits for $15 each and thought that they would make a good break-in to WWI aircraft. I will need 18 turnbuckles so to speed things up I made a jig to cut the brass pipe.


I collected a couple plastic blocks (Legos) from the boys toybox. I also got some 0.05 brass sheet for the stops and a plastic card to use as a cutting surface. I used my smallest Dremel drill bit 1/32 about 0.7mm to drill four holes each in two opposite sides.


I cut the plastic card to fit. I also removed the inner ridges on one of the sides with holes. I cut the brass sheet to the same width as the block. This gave me 1mm on each side to fold to improve the fit. The sides of the block are 1mm thick so I installed the brass sheet flush to the inside edge on one side and glued into place with CA.

The other brass sheet was folded and wedged between the inner ridges and the center post. This gives a depth of 4mm.

Everything was glued together with CA. With a little care I can make four pieces at a time. Clamping the jig to the table helps a great deal!

Here are my 1mm pieces for the cable clamps.

Here are the 4mm pieces for the turnbuckles.

Here is my two year old daughter being a ham...
I have decided to do one sided turnbuckles. I am using 34gauge (0.16mm) wire for the turnbuckles using 0.5mm brass pipe. I also have 38gauge (0.1mm) wire but it looked too small in the 0.5mm pipe. I picked up NiCr wire from Ebay
http://stores.ebay.com/jacobsonline and it is a dream to work with for twisting buckles. He also has 36gauge (0.13mm) wire and I would really like to see if that would fit inside some 0.4mm pipe. The sticking point is finding the 0.4mm pipe right now.
I have also thought about trying the 38gauge NiCr wire for my rigging instead of monofillament. It will depend on how tight I can pull it...